4 Flute PCD Milling Cutter 50mm - 150mm PCD Reamer For Aluminum Copper Composites

4 Flute PCD Reamer Polycrystalline Diamond Precision Hole Finishing Tool For Aluminum Copper Composites

Introduction:

Our 4-flute PCD reamer represents the pinnacle of precision hole finishing technology. Engineered with medical-grade polycrystalline diamond (PCD) cutting edges and aerospace-balanced tool geometry, this reamer delivers mirror-like surface finishes (Ra 0.1-0.4μm) and exceptional dimensional accuracy in non-ferrous materials. Designed for high-volume production environments, it provides 50-100x longer tool life compared to carbide tools while maintaining consistent quality through thousands of holes.

Features:

✔ Premium PCD Construction

• 2-25μm diamond particle size (DA100/DA150 grades available)

• 0.3mm thick diamond layer brazed to carbide body

✔ Optimized 4-Flute Design

• 90° lead angle for optimal chip evacuation

• Polished flutes prevent material buildup

• Balanced to G1.0 at operating speeds

✔ Precision Performance

• H6-H8 tolerance capability (ISO 286)

• ±0.002mm diameter consistency

• 0.005mm/100mm straightness

✔ Material-Specific Engineering

• Aluminum version: 10° positive rake + nano-polish

• Copper version: Special edge prep for BUE prevention

• Composite version: Reinforced cutting edges

Advantages:

▶ 300% Higher Feed Rates vs carbide reamers

▶ 50,000+ Hole Life documented in AlSi9Cu3

▶ Eliminates Secondary Operations - achieves final finish in one pass

▶ Maintains ±0.002mm for entire tool life

Applications:

Automotive Manufacturing

• Engine block oil galleries (AlSi12)

• Transmission valve body bores

Aerospace Components

• Hydraulic fitting holes (7075-T6)

• Composite wing attachment points

Electronics Cooling

• Heat sink mounting holes (C11000 copper)

• Power module through-holes

Medical Devices

• Surgical instrument pivot holes

• Implant alignment bores

Detailed Pictures:

Our workshop:

New Customer Special Offers:

To help you experience our premium products, we’re excited to offer the following exclusive promotions for first-time buyers:

1.Free Test Samples

Get free samples (total value ≤ $20 USD) when you cover the international shipping cost.

Perfect for evaluating our product quality and performance risk-free.

2.$50 USD Discount on First Order

New customers can enjoy a $50 discount on the first order of $500 or more.

A great way to start our partnership with extra value!

Our advantages:

1.Advanced grinding machines: All of our grinding machines are WALTER and SAACKE brands.

2.Advanced inspection machines: We have ZOLLER, OMEGA, PG1000, etc. For inspecting each carbide tools.

3.Fast feedback: we offer 24 hours online service

4.Strict quality control system:
We strictly adhere to a three-stage inspection process for each tool:
Raw material inspection
Semi-finished product inspection after production
Final inspection after coating (pre-shipment check)

Related products:

50mm PCD Milling Cutter

4 Flute PCD Milling Cutter

150mm PCD Milling Cutter

4 Flute PCD Milling Cutter 50mm - 150mm PCD Reamer For Aluminum Copper Composites Images